Full-Automatic Sauce Filling Production Line
Product Details
| Type: | Count Filling Machine |
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| Automatic Grade: | Automatic |
| Material Type: | Liquid |
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Basic Info.
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Linear
- Packaging
- Bottle
- Packaging Material
- Composite Materials
- Transport Package
- Wooden Box
- Specification
- 2000*1100*2300
- Trademark
- BEST
- Origin
- Made in China
Packaging & Delivery
- Package Size
- 2000.00cm * 1100.00cm * 2300.00cm
- Package Gross Weight
- 600.000kg
Product Description
Specification
Model | BGP-LF-12T |
Power Supply | AC 220V 50/60 Hz |
Air Pressure | 4-6bar(58-87psi) |
Fill Range | 10-1000 ml |
Power Consumption | 600W |
Filling Speed | 30-70 bottles/min |
Accuracy | ≤±0.1% |
Container Diameter | φ40-110 mm |
Head Count | 12 (customizable to 8/10/12/14/…) |
Frame Material | SS 304 |
Pump Material | SS 304 |
Control System | VFD + multi-turn potentiometer with lockable knob |
Control Mode | PLC + touchscreen HMI |
Machine Weight | 500 kg |
The 16-head gear pump liquid filler features a self-priming design (no overhead tank), equipped with imported SS 304 magnetic gear pumps and VFD speed control. Ideal for filling 10-1000 ml of high-viscosity and general fluids (pharmaceutical solutions, chemical reagents, agrochemicals, food & beverage, cosmetics). The all-SS 304 cabinet ensures corrosion resistance and easy sanitation.
Working Principle & Operation:Container Loading:
Operators or an unscrambler load empty bottles onto the conveyor. A photoelectric sensor detects bottle presence and signals the PLC to begin the fill cycle.Auto Tare & Zeroing:
The PLC automatically tars (zeroes) the optional weighing platform and loads the fill recipe (fill volume, flow rate, head count).Gear Pump Self-Priming Filling:
Gear Pump Self-Priming Filling: VFD-driven gear pumps deliver precise, constant flow. Nozzles positioned above bottle mouths fill based on time or weight, achieving ≤0.1% error.No-Bottle, No-Fill Safety:
If no bottle is detected by the photoelectric sensor, the PLC inhibits pump activation and triggers an alarm-preventing dry runs or overfills.Real-Time Parameter Monitoring:
The HMI shows live fill-head status, filling rate, total bottle count, and alarm notifications. If any parameter exceeds preset limits, the PLC stops the line and issues an alert.Outfeed & Collection:
Filled bottles exit via the outfeed conveyor to downstream stations-labeling, coding, or direct packing-enabling efficient continuous operation.
Quality & Certification:
Certifications:CE,UL,ISO 9001
QC Process:Incoming Inspection - Inspect SS 304 sheets, magnetic gear pumps, VFD controllers, and pneumatic components for material and performance compliance.
In-Process Inspection - Verify gear pump flow rates and potentiometer speed settings during assembly to ensure consistency across all channels.
Full-Load Trial Run - 12-hour continuous full-load test to confirm stable parallel filling by 6 heads without faults.
Final Factory Inspection - Conduct sample fill tests with actual liquids to verify ≤±0.1% deviation and issue QC report.
Operators or an unscrambler load empty bottles onto the conveyor. A photoelectric sensor detects bottle presence and signals the PLC to begin the fill cycle.Auto Tare & Zeroing:
The PLC automatically tars (zeroes) the optional weighing platform and loads the fill recipe (fill volume, flow rate, head count).Gear Pump Self-Priming Filling:
Gear Pump Self-Priming Filling: VFD-driven gear pumps deliver precise, constant flow. Nozzles positioned above bottle mouths fill based on time or weight, achieving ≤0.1% error.No-Bottle, No-Fill Safety:
If no bottle is detected by the photoelectric sensor, the PLC inhibits pump activation and triggers an alarm-preventing dry runs or overfills.Real-Time Parameter Monitoring:
The HMI shows live fill-head status, filling rate, total bottle count, and alarm notifications. If any parameter exceeds preset limits, the PLC stops the line and issues an alert.Outfeed & Collection:
Filled bottles exit via the outfeed conveyor to downstream stations-labeling, coding, or direct packing-enabling efficient continuous operation.
Quality & Certification:
Certifications:CE,UL,ISO 9001
QC Process:Incoming Inspection - Inspect SS 304 sheets, magnetic gear pumps, VFD controllers, and pneumatic components for material and performance compliance.
In-Process Inspection - Verify gear pump flow rates and potentiometer speed settings during assembly to ensure consistency across all channels.
Full-Load Trial Run - 12-hour continuous full-load test to confirm stable parallel filling by 6 heads without faults.
Final Factory Inspection - Conduct sample fill tests with actual liquids to verify ≤±0.1% deviation and issue QC report.
Company Profile
Henan Best Packing Machine Co., Ltd
Henan Best Packing Machine Co., Ltd. provides automated packaging systems for food, beverage, pharma & cosmetics. 20 patents, ISO-certified. 100,000+ machines yearly. Global support. Get a quote today.
Delivering Excellence and Sincere Service Through Innovative, Integrated Packaging & Coding Solutions Worldwide.
Frequently Asked Questions (FAQ):
Q: Why is no overhead tank required?
A: Self-priming gear pumps draw fluid directly from supply drums—eliminating the need for elevated tanks, simplifying piping, and reducing fluid exposure.
Q: How is ±0.1% fill accuracy achieved?
A: VFD drive and multi-turn potentiometer precisely regulate pump speed, combined with PLC-timed fill durations accurate to milliseconds.
Q: What types of liquids can it handle?
A: Suitable for medium to high-viscosity liquids (≤2000 cps) and general fluids, such as pharmaceutical solutions, oils, cosmetics, soy sauce, and chemical reagents.
Q: How long does changeover take?
A: Guide rails and fixtures adjust without part changes, enabling bottle size changeover in 3–5 minutes.
Q: How are the pumps and piping cleaned?
A: Removable pump heads and SS piping support CIP or manual high-pressure wash, providing quick and thorough cleaning.
Q: Can more filling heads be customized?
A: Yes—head counts can be customized to 8, 10, 12, 14, etc., to achieve higher throughput as needed.
After-Sales Service Guarantee:
Global Support Infrastructure!
1-year free warranty; quality-related parts replaced free; wear parts excluded.
Lifetime maintenance: nominal fee after warranty; lifetime spare parts & tech support.
Remote measurement, design & layout support.
Operation manual, remote installation support & video-based training.
3-Year Electronics Warranty:Covers all electronic components such as the VFD drive, PLC controller, sensors, and related circuitry.
Lifetime spare parts availability with rapid response & technical support.
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