Multi-Head Liquid Weighing Filling Machine
Product Details
| Type: | Count Filling Machine |
|---|---|
| Automatic Grade: | Automatic |
| Material Type: | Liquid |
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Basic Info.
- Model NO.
- BM10
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Linear
- Packaging
- Bottle
- Packaging Material
- Composite Materials
- Transport Package
- Wooden Box
- Specification
- 2000*1100*2300
- Trademark
- BEST
- Origin
- Made in China
Packaging & Delivery
- Package Size
- 2000.00cm * 1100.00cm * 2300.00cm
- Package Gross Weight
- 600.000kg
Product Description
Specification
Model | BM10 |
Power Supply | AC 220V 50/60 Hz |
Air Pressure | 0.5–0.7 MPa |
Fill Range | 5–50 kg (adjustable) |
Resolution | 5 g |
Power Consumption | 0.1 kW |
Filling Capacity | 300–400 barrels/hour (5 heads, 20 kg example) |
Accuracy | ≤ ±0.1% |
Machine Dimensions | 4500×1300×1600 mm |
Machine Weight | 800 kg |
Contact Material | Stainless Steel (316L) |
Filling Valve Type | Pneumatic Valve |
Control Panel | Touchscreen HMI |
Machine Weight | 500 kg |
Product Overview:
This multi-head liquid weigher integrates dual-speed filling heads (fast and slow) for high-efficiency, precision dosing. Adjustable fill range from 5–50kg accommodates various container sizes, ideal for pharmaceutical solutions, cosmetic liquids, food & beverage, and agrochemical fluids. Its compact vertical footprint saves space, while all product-contact parts are stainless steel. Pneumatic valve control ensures reliable, high-accuracy filling over long service life.
Key Features:
Dual-Speed Filling Heads: Fast high-flow and slow fine-flow modes switch seamlessly to maximize throughput and minimize spillage.
High-Precision Weighing:Weighing range 5–50 kg, 5g resolution, ±0.1% fill accuracy.
Intuitive Touchscreen:Touchscreen interface for parameter input, real-time display of cumulative output & status. Built-in help menus simplify operation.
Compact Vertical Footprint:Space-saving 4500×1300 mm footprint, integrates easily into existing lines.
All Stainless Steel Contact Parts:316L stainless steel hopper & filling valves for sanitary and chemical compatibility.
Pneumatic Valve Control:Pneumatic valves deliver rapid response, excellent fill stability & repeatability.
Adjustable Output:Example (5 heads, 20 kg): 300–400 barrels/hour; flexible for other head counts & fill volumes.
Optional Modules:
Bucket Elevator:Continuous bulk feeding to hopper, eliminating manual refill.
Vibratory Feeder:Precise rhythm & flow control for consistent feed to weighers.
Conveyor:Transfers filled containers to downstream equipment (labeler, bagger).
Capping Machine:Manual/automatic capping options for screw caps, press-on caps, etc.
SS Work Platform:Provides secure, height-adjustable working platform for operators.
Working Principle & Operation:Container Loading:
Operators or an unscrambler load empty bottles onto the conveyor. A photoelectric sensor detects bottle presence and signals the PLC to begin the fill cycle.Auto Tare & Zeroing:
The PLC automatically tars (zeroes) the optional weighing platform and loads the fill recipe (fill volume, flow rate, head count).Gear Pump Self-Priming Filling:
Gear Pump Self-Priming Filling: VFD-driven gear pumps deliver precise, constant flow. Nozzles positioned above bottle mouths fill based on time or weight, achieving ≤0.1% error.No-Bottle, No-Fill Safety:
If no bottle is detected by the photoelectric sensor, the PLC inhibits pump activation and triggers an alarm-preventing dry runs or overfills.Real-Time Parameter Monitoring:
The HMI shows live fill-head status, filling rate, total bottle count, and alarm notifications. If any parameter exceeds preset limits, the PLC stops the line and issues an alert.Outfeed & Collection:
Filled bottles exit via the outfeed conveyor to downstream stations-labeling, coding, or direct packing-enabling efficient continuous operation.
Quality & Certification:
Certifications:CE,UL,ISO 9001
QC Process:Incoming Inspection - Inspect SS 304 sheets, magnetic gear pumps, VFD controllers, and pneumatic components for material and performance compliance.
In-Process Inspection - Verify gear pump flow rates and potentiometer speed settings during assembly to ensure consistency across all channels.
Full-Load Trial Run - 12-hour continuous full-load test to confirm stable parallel filling by 6 heads without faults.
Final Factory Inspection - Conduct sample fill tests with actual liquids to verify ≤±0.1% deviation and issue QC report.
Operators or an unscrambler load empty bottles onto the conveyor. A photoelectric sensor detects bottle presence and signals the PLC to begin the fill cycle.Auto Tare & Zeroing:
The PLC automatically tars (zeroes) the optional weighing platform and loads the fill recipe (fill volume, flow rate, head count).Gear Pump Self-Priming Filling:
Gear Pump Self-Priming Filling: VFD-driven gear pumps deliver precise, constant flow. Nozzles positioned above bottle mouths fill based on time or weight, achieving ≤0.1% error.No-Bottle, No-Fill Safety:
If no bottle is detected by the photoelectric sensor, the PLC inhibits pump activation and triggers an alarm-preventing dry runs or overfills.Real-Time Parameter Monitoring:
The HMI shows live fill-head status, filling rate, total bottle count, and alarm notifications. If any parameter exceeds preset limits, the PLC stops the line and issues an alert.Outfeed & Collection:
Filled bottles exit via the outfeed conveyor to downstream stations-labeling, coding, or direct packing-enabling efficient continuous operation.
Quality & Certification:
Certifications:CE,UL,ISO 9001
QC Process:Incoming Inspection - Inspect SS 304 sheets, magnetic gear pumps, VFD controllers, and pneumatic components for material and performance compliance.
In-Process Inspection - Verify gear pump flow rates and potentiometer speed settings during assembly to ensure consistency across all channels.
Full-Load Trial Run - 12-hour continuous full-load test to confirm stable parallel filling by 6 heads without faults.
Final Factory Inspection - Conduct sample fill tests with actual liquids to verify ≤±0.1% deviation and issue QC report.
Company Profile
Henan Best Packing Machine Co., Ltd
Henan Best Packing Machine Co., Ltd. provides automated packaging systems for food, beverage, pharma & cosmetics. 20 patents, ISO-certified. 100,000+ machines yearly. Global support. Get a quote today.
Delivering Excellence and Sincere Service Through Innovative, Integrated Packaging & Coding Solutions Worldwide.
Frequently Asked Questions (FAQ):
Q: How to switch between fast and slow fill modes?
A: Select "Fill Speed" on the touchscreen HMI, choose "Fast Mode" or "Fine Mode." The controller will adjust valve opening and vibrator frequency accordingly.
Q: How is fill accuracy ensured?
A: Uses high-precision load cells with PID control. The system continuously monitors weight data and makes automatic valve corrections to maintain ±0.1% accuracy.
Q: Do I need new parts for different container diameters?
A: Simply swap to a matching stainless steel filling nozzle—no frame changes needed. Nozzles are quick-release for fast changeover.
Q: How to perform daily cleaning and sanitization?
A: Remove detachable hoppers and filling heads for CIP (clean-in-place) rinsing or manual pressure wash. Wipe control cabinet and electronics with a dry cloth.
Q: What industries typically use this machine?
A: Commonly used for pharmaceutical solutions (tinctures, oral liquids), cosmetics & detergents, food & beverage (soy sauce, cooking oil), agrochemicals, and industrial chemical liquids.
Q: What fault alarms are available?
A: Alarms include overfill/underfill, low air pressure, load cell failure, and empty hopper detection.
After-Sales Service Guarantee:
Global Support Infrastructure!
1-year free warranty; quality-related parts replaced free; wear parts excluded.
Lifetime maintenance: nominal fee after warranty; lifetime spare parts & tech support.
Remote measurement, design & layout support.
Operation manual, remote installation support & video-based training.
3-Year Electronics Warranty:Covers all electronic components such as the VFD drive, PLC controller, sensors, and related circuitry.
Lifetime spare parts availability with rapid response & technical support.
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